So I made myself a router table and screwed my trusty cheapo plunge router in.
![Image](http://i53.photobucket.com/albums/g45/greasermonkeyinprint/Guitars/HPIM0228.jpg)
I made a sandwich of a rough cut a piece of mdf, a piece of box card and the original pickguard. It was all screwed together through the pickguard screw holes.
![Image](http://i53.photobucket.com/albums/g45/greasermonkeyinprint/Guitars/HPIM0226.jpg)
I then ran it around the router on a low speed. And got this.
![Image](http://i53.photobucket.com/albums/g45/greasermonkeyinprint/Guitars/HPIM0230.jpg)
![Image](http://i53.photobucket.com/albums/g45/greasermonkeyinprint/Guitars/HPIM0232.jpg)
![Image](http://i53.photobucket.com/albums/g45/greasermonkeyinprint/Guitars/HPIM0231.jpg)
I'm just waiting for my pickguard blank to arrive. When it does I'll finish the job off.
Hope you all like it!