So I made myself a router table and screwed my trusty cheapo plunge router in.

I made a sandwich of a rough cut a piece of mdf, a piece of box card and the original pickguard. It was all screwed together through the pickguard screw holes.

I then ran it around the router on a low speed. And got this.



I'm just waiting for my pickguard blank to arrive. When it does I'll finish the job off.
Hope you all like it!