Building a two-channel custom RAT
Posted: Tue Sep 27, 2022 1:54 pm
Somewhere around 10 years back I built a customized RAT on perfboard, and it sounded amazing for the noise-rock stuff I like to do. Played many shows with it, until the shoddy solder connections eventually didn't stand up to the abuse, and it started crackling and cutting out. I retired it for a Sans Amp GT1, but after finding out how rare that pedal is and coming back to play music again in bands, I wanted to revive the old RAT.
Things are very different today, you can get actual pro PCBs made for you extremely cheap. Back in the day, your option was paying insane amounts for a pro job, or DIY laser printing a transfer and drilling it yourself, which I did a few times and it really, really sucked. So I decided I was going to re-make my custom circuit, with some improvements based on lessons learned from the old one, and most importantly, I wanted it to be two-channel.
The stock RAT, and my version, used 100k for the Gain pot. This value is way too high, you get to peak gain within the first half of the pot, and it just turns into a useless knob turn after that. I wanted a better sweep, and also wanted to replace my transparent Boost pedal at the same time. I swapped in a 10k pot to test it out, and the circuit is a surprisingly good OD pedal at very low gain settings. After more testing, I found a 25k pot was sufficient for going full-enough gain for distortion. So the plan is now, put a 10k and 25k pot on a footswitch in the gain-feedback loop of the circuit. I might need to up the 25k to 50k, but I'll see how that works out.
The other real customizations I'd done to the circuit, aside from the RC network in the gain-feedback loop, was to remove the Tone control entirely, as I absolutely never turned it up, and there was signal loss (volume) from it simply being in the circuit. One of my frustrations with the stock RAT was that it sometimes wouldn't even be at unity volume at full bore, so I wanted more volume. The tone wasn't really useful, it caused a volume drop, so it got chucked. Really wasn't a problem. I still wanted more volume, though, so I replaced the output buffer stage with the output boost stage from the Big Muff. In a BM, the high-low-pass filter on the tone knob caused massive volume loss, so a pretty hefty boost was required on the output. I stuck it on the RAT. It was fucking LOUD.
Since I now had the volume to spare, when I redesigned it this time, I decided to put the Tone back into the circuit, on a switch so it could be disabled. I set it up so that only the low-pass filter could be populated on the board, to get a stock-RAT tone, or a high pass could also be soldered in to give a full Big Muff scooped tone control. Honestly I'm probably going to be setting it up like a when I build the first one, a scooped Tone control on a RAT sounds like a good thing. I'll see how it works out.
Other minor options I had put in was switches for the slew rate on the opamp, there was the stock method, and then there was the datasheet method, with different slew rates. As best as I could learn, that would control how quickly the chip responds to changes in voltage, ie a bit like tube amp power sag. When I tested that out on the first prototype, it didn't seem to make much difference, but then it was hard to get the gain turned down enough to really hear a lot. Once I lowered the gain pot into OD territory, I could actually hear a difference between the two, so that switch stayed.
The last switch was to swap one of the diodes, to produce asymmetrical clipping. The standard diodes are 1N4148s, and then one of those gets swapped to an LED using a switch. It sounded interesting, but I think I'm going to mess with some other diodes I have instead of an LED this time.
I am still debating on whether I will put in separate volume controls for each "channel", I probably should, but then it might make it harder to set levels when playing a show. That's all off-board wiring anyway, so I can determine that later on.
I just got notification that my PCB boards have been finished and shipped, I went with the cheap shipping so I'm looking at 2-3 weeks for that, but I'm not in a rush. I'll post updates as I get the pedal moving along.
Things are very different today, you can get actual pro PCBs made for you extremely cheap. Back in the day, your option was paying insane amounts for a pro job, or DIY laser printing a transfer and drilling it yourself, which I did a few times and it really, really sucked. So I decided I was going to re-make my custom circuit, with some improvements based on lessons learned from the old one, and most importantly, I wanted it to be two-channel.
The stock RAT, and my version, used 100k for the Gain pot. This value is way too high, you get to peak gain within the first half of the pot, and it just turns into a useless knob turn after that. I wanted a better sweep, and also wanted to replace my transparent Boost pedal at the same time. I swapped in a 10k pot to test it out, and the circuit is a surprisingly good OD pedal at very low gain settings. After more testing, I found a 25k pot was sufficient for going full-enough gain for distortion. So the plan is now, put a 10k and 25k pot on a footswitch in the gain-feedback loop of the circuit. I might need to up the 25k to 50k, but I'll see how that works out.
The other real customizations I'd done to the circuit, aside from the RC network in the gain-feedback loop, was to remove the Tone control entirely, as I absolutely never turned it up, and there was signal loss (volume) from it simply being in the circuit. One of my frustrations with the stock RAT was that it sometimes wouldn't even be at unity volume at full bore, so I wanted more volume. The tone wasn't really useful, it caused a volume drop, so it got chucked. Really wasn't a problem. I still wanted more volume, though, so I replaced the output buffer stage with the output boost stage from the Big Muff. In a BM, the high-low-pass filter on the tone knob caused massive volume loss, so a pretty hefty boost was required on the output. I stuck it on the RAT. It was fucking LOUD.
Since I now had the volume to spare, when I redesigned it this time, I decided to put the Tone back into the circuit, on a switch so it could be disabled. I set it up so that only the low-pass filter could be populated on the board, to get a stock-RAT tone, or a high pass could also be soldered in to give a full Big Muff scooped tone control. Honestly I'm probably going to be setting it up like a when I build the first one, a scooped Tone control on a RAT sounds like a good thing. I'll see how it works out.
Other minor options I had put in was switches for the slew rate on the opamp, there was the stock method, and then there was the datasheet method, with different slew rates. As best as I could learn, that would control how quickly the chip responds to changes in voltage, ie a bit like tube amp power sag. When I tested that out on the first prototype, it didn't seem to make much difference, but then it was hard to get the gain turned down enough to really hear a lot. Once I lowered the gain pot into OD territory, I could actually hear a difference between the two, so that switch stayed.
The last switch was to swap one of the diodes, to produce asymmetrical clipping. The standard diodes are 1N4148s, and then one of those gets swapped to an LED using a switch. It sounded interesting, but I think I'm going to mess with some other diodes I have instead of an LED this time.
I am still debating on whether I will put in separate volume controls for each "channel", I probably should, but then it might make it harder to set levels when playing a show. That's all off-board wiring anyway, so I can determine that later on.
I just got notification that my PCB boards have been finished and shipped, I went with the cheap shipping so I'm looking at 2-3 weeks for that, but I'm not in a rush. I'll post updates as I get the pedal moving along.